Reactive dye fixation
480 m/hAt 80 m fabric loading and a 10-minute steaming time. Process temperature: 101–105°C.
- Jiangsu
- + 86 13605261217
- saleslucy001@gmail.com
DIGITAL TEXTILE STEAMING SYSTEM
An 80 m long loop steamer for digitally printed woven and knitted fabrics. Controlled steam and moisture, with low-tension transport for stretch fabrics and dark prints on white grounds.
Discuss Your Fabric & ProcessDIGITAL PRINTING · CONTINUOUS STEAM FIXATION
START WITH YOUR FABRIC
Designed around varied digital-printing work, with particular attention to stretch fabrics and dark prints on white grounds.
At 80 m fabric loading and a 10-minute steaming time. Process temperature: 101–105°C.
At 80 m fabric loading and a 30-minute steaming time. Process temperature: 101–105°C.
Low-tension transport for a range of fabric weights, including stretch and delicate fabrics.
Output depends on fabric, chamber loading and the fixation recipe. Specifications and utility requirements are subject to the selected configuration.
FABRIC HANDLING & PROCESS CONTROL
Low-tension transport, steam circulation and responsive humidification work together to support colour development while limiting fabric rubbing and edge curl.
01 / FABRIC TRANSPORT
A laser distance sensor helps regulate fabric tension between the feed and loop-forming rollers. Continuous hanging-rod movement helps limit rubbing, bar marks and edge curl, particularly on stretch knitted fabrics.
02 / STEAM & HUMIDIFICATION
Four independently controlled humidifier assemblies respond to changes in chamber temperature. Siphon atomisation introduces moisture into the circulating steam without a high-pressure water pump.
PROCESS PRINCIPLE · SCHEMATIC, NOT AN ENGINEERING DRAWING
BUILT AROUND DAILY OPERATION
Digital process information, flexible fabric delivery and accessible components help operators manage everyday production.
View production speed and output, manage chamber and roof temperature, and use one-touch run/stop controls from the operator interface.
Front delivery suits less tension-sensitive fabrics. Rear delivery supports fabrics with more demanding tension requirements. Driven rollers assist low-tension transport and flatter lay-down.
Side access doors, automatic chain lubrication and accessible humidifier nozzles support routine servicing. Integrated pipework and control wiring simplify installation planning.
SPECIFICATIONS, ENERGY & OUTPUT
Review working width, fabric capacity and utility requirements alongside the steaming time your production process needs.
| Mechanical width | 2,200 mm |
|---|---|
| Effective fabric width | 2,000 mm |
| Fabric capacity | Up to 80 m |
| Adjustable loop length | 0.9–1.5 m |
| Mechanical speed range | 2.5–10 m/min |
| Fabric weight | 30–500 g/m² |
| Fabric types | Knitted and woven printed fabrics |
| Reactive dye steaming | 101–105°C |
| Acid dye steaming | 101–105°C |
| Feed and delivery | Single layer, single width; front or rear delivery |
| Hanging-rod spacing | 188 mm |
| Fabric movement on hanging rod | 750 mm |
| Steam supply at inlet | Pressure ≥0.3 MPa; temperature ≥150°C |
|---|---|
| Heat-exchanger operating pressure | 0.3–0.6 MPa |
| Steam consumption | Approximately 200 kg/h |
| Water consumption | Approximately 50 kg/h |
| Water requirements | Temperature ≤60°C. Industrial recycled water must not be used. |
| Total machine power | Approximately 15 kW |
| Warm-up from cold | Approximately 40 minutes |
| Reactive dye production output | 480 m/h at 80 m fabric loading and a 10-minute steaming time |
| Acid dye production output | 160 m/h at 80 m fabric loading and a 30-minute steaming time |
Specifications and utility requirements are subject to the selected configuration. Consumption figures are approximate and depend on operating conditions. Actual output depends on fabric, loading and the fixation recipe.
Fabric in chamber ÷ steaming time × 60. Use this theoretical estimate to start a production discussion.
Calculated line speed: 8.00 m/min. Actual output may differ.
ENGINEERING DETAILS
Careful fabric transport. Controlled moisture.
The details that matter during fixation.
Fabric movement along each hanging rod helps reduce bar marks and edge curl, especially on stretch knits.
Laser distance sensing helps regulate fabric tension between the feed and loop-forming rollers.
Independently controlled siphon nozzles add atomised water as chamber temperature changes.
4 mm chamber panels, with double-wall circulation and splash-protection partitions.
QUICK ANSWERS
A few practical points for your production line.
Designed for reactive and acid printing on woven and knitted fabrics. Share your fabric and ink system to confirm suitability.
At 80 m loading: 480 m/h with a 10-minute dwell, or 160 m/h with a 30-minute dwell. Actual output depends on the recipe and production conditions.
No. Gravity looping and steam-assisted looping are both available. The choice depends on fabric weight, stretch and loop stability.
Your fabric type, working width, ink system, steaming time, target output and available steam supply.
Tell us what you print, your working width and your production target. Get intouch to discuss machine configuration, pricing and installation requirements.
We will contact you within 1 working day, please pay attention to the email with the suffix “@gmail.com”.