Global leading textile finishing solutions

Stenter Machine

Saving 25%

Energy

+ 30%

Production Capacity

- 90%

Defect rate

- 60%

Artificial

Shaping  |  Drying | Heat Setting  |  Coating

What is Stenter Machine ?

A stenter machine, also known as a stenter frame. It is a very important equipment in the textile finishing industry, which properly stretches fabric to its equally posed width, along with making it pass through a heated chamber. The fabric’s primary purpose is to impart dimensional stability, and apply treatments like heat setting, drying, and chemical finishes are applied to it in a controlled, uniform manner that enables the final product to be dimensionally stable, meeting specified quality determinants.

Is Your Textile Enterprise Facing These Challenges?

❌ Current Pain Points

  • High electricity bills exceeding $150,000 annually
  • Time-consuming product changeovers taking 30 minutes each
  • Uneven coating with defect rates up to 15%
  • Frequent equipment failures affecting delivery schedules
  • Complex operations requiring skilled technicians

✅ Our Stenter Solutions

  • Energy-saving technology → Save $75,000+ annually
  • Recipe management → 3-minute quick changeovers
  • Precision control → Defect rate reduced to under 1%
  • Smart monitoring → Predictive maintenance
  • One-touch operation → Easy for new operators

Your Benifits Of Our Stenter

1

Smart Systems

Core Technology

Infrared Sensor + Pneumatic Edge Gripping + Intelligent PLC Control
  • Automatic Edge Detection, Alignment Accuracy: ±2mm
  • Overfeed Adjustment Range: -15% to +70%, via Touchscreen 
  • 3-4 Finger Edge Uncurler, High-Temp Resistant Teflon (PTFE) Material
  • One-Touch Start & One-Touch Heating for Simplified Operation
  • Machine Reverse Function for Easy Handling of Fabric Issues
  • Pneumatic Edge-Holding Wheels + Automatic Multi-Brush Edge Uncurling

Fabric Applicability:

Fully compatible with Woven, Knitted, and Non-woven fabrics.

Customer Value

Reduces product changeover time from 30 minutes to just 3 minutes.

2

Precision Padder Unit

Core Technology

Hydraulic Anti-Deflection Roller+Variable Linear Pressure Control+Smart Protection System

  • Optional R-E-R and R-R-R dual configurations
  • Shore hardness up to 100, compatible with various processes
  • Maximum linear pressure 500N/cm, uniform pressure distribution
  • Automated Liquid Management:

Roller Diameter

Ø305mm / Ø355mm

Customer Value

Coating uniformity improved 45%
 
3

Versatile Heating System

Core Technology

5 Heating Methods + Intelligent Switching Control + Energy-Saving Optimization

  • Gas Heating: Modulating burner, self-adapting to both light and heavy fabrics.
  • Medium-Pressure Steam: Finned-tube system with a condensate recovery system; saves 15% more energy than low-pressure steam under similar conditions.
  • Electric Heating: Voltage-controlled for rapid temperature response.
  • Thermal Oil Heating: Proportional control valve for excellent temperature stability (±1°C).
  • Dual (Hybrid) Heating: Combination of steam and gas, resulting in 15% energy savings.

Heat Exchanger

1500mm long finned

Customer Value

Compatible wit 100+ processes

4

Independent Air Circulation System

Core Technology

Independent Upper/Lower Airflow + Intelligent Air Ratio Control + High-Efficiency Duct Structure

  • Independent control of upper and lower fans, airflow ratio adjustable via touchscreen.
  • Dedicated technology for single-sided airflow in textile applications.
  • Online filter cleaning, no need for downtime maintenance.
  • Composite insulation material, high-temperature resistant and highly efficient insulation.
  • High-efficiency cabinet airflow structure: ensuring high output while maintaining low energy consumption.

Energy Savings

20% increase in fan efficiency

客户价值

Annual electricity cost savings of 300,000-500,000
 

Our Case For Different Country

Ready to start your smart textile journey?

Contact our engineers now to get a free customized solution and detailed quote.

Core Technical Parameters

Parameter Technical Specification Remarks
Working Width 1200-4200 mm Available in 50mm increments
Production Speed 2-100 m/min Inverter speed control
Fabric Weight 100-500 gsm Suitable for various fabric types
Max. Operating Temp. 200 °C Accuracy: ±1°C
Heating System Various options Natural gas burner, thermal oil, steam, or electric
Max. Linear Pressure 500 N/cm Uniform pressure distribution
Overfeed Adj. Range -15% ~ +70% Adjustable via touch screen
Chain System PIN / CLIP / COMBI Various configurations available

Stenter Machine Cost

Investing in our setting machine is a wise financial decision with a short payback period. For example, the approximate costs of investing are:

1. Equipment purchase cost: $350,000; 2. Transportation and insurance costs: $42,850; 3. Installation and commissioning costs: $4,000; 4. Infrastructure modification costs (preparing the site for the new equipment, which may include ground reinforcement, power capacity increase, exhaust ducting, and heat source (natural gas/thermal oil) pipeline installation): $28,571; 5. Auxiliary equipment costs (e.g., exhaust gas treatment equipment (environmental requirements), heat recovery system, etc.): $23,076

Total investment cost = $409,927

How many years will it take to recover the investment?

If the old equipment’s annual gas/electricity cost is $514,285, our machine can save $100,000 in energy costs annually.

Labor cost savings: $28,571

The equipment offers precise control. For example, the annual value of processed fabric is $7,000,000. The old equipment had a defect rate of 3%, while the new equipment reduces it to 0.5%. Annual quality control cost savings: (3% – 0.5%) × $7,000,000 = $175,000

Equipment maintenance savings: $17,000

The new equipment improves product quality and efficiency, resulting in additional profits of $72,000.

Payback Period = Total Investment Cost / Average Annual Net Income = $409,927 / $392,571 = 1.25

The investment can be recovered in just over one year.

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