1. Intelligent Tensionless Infeed Unit

Core Drive & Control:

• Variable Frequency Overfeed System: Utilizes a frequency inverter for precise control of the overfeed roller, ensuring a stable and reliable overfeed rate. This guarantees fabric quality consistency right from the source.
• Independent Variable Frequency Mesh Belts: Each layer of the mesh belt is driven by an independent variable frequency motor, allowing for individual speed adjustment. This enables easy configuration of the fabric’s “wave-like” circulation pattern inside the drying chamber, offering superior flexibility for process adjustments.

Tension & Alignment System:

• Pneumatic Constant Tension System: The mesh belts are automatically tensioned pneumatically to maintain constant tension without manual intervention. The system automatically releases tension during machine stops, significantly extending the service life of the mesh belts.
• High-Precision Pneumatic Alignment System: A robust pneumatic alignment system ensures the mesh belts remain on their correct path even during high-speed operation, guaranteeing stable and reliable performance.

2. High-Efficiency & Energy-Saving Drying Unit

Hot Air Circulation System:

• High-Power Centrifugal Fans: Each drying section is equipped as standard with two 11KW high-power fans, paired with high-strength centrifugal impellers, which increases hot air circulation efficiency by 15-30%.
• Krantz-Structure Nozzles: Inspired by the German Krantz nozzle design and manufactured with CNC precision, these nozzles ensure uniform airflow penetrates the fabric, enhancing both drying efficiency and fabric hand-feel.
• Convenient Maintenance Design: The fan motor and impeller can be extracted as a single unit, allowing maintenance and repairs to be performed without entering the high-temperature drying chamber, ensuring safety and convenience.

Insulation & Energy-Saving System:

• Ultimate Thermal Insulation Chamber: Constructed with 105mm ultra-thick insulation panels filled with premium aluminum silicate thermal-resistant material, and sealed with double-layer, high-temperature resistant silicone strips to maximize heat retention and conserve energy.
• High-Efficiency Finned Heat Exchanger: Employs steel-aluminum composite finned tubes, providing a heat exchange surface area of up to 220m². It is equipped with an independent lint filtering system to effectively prevent blockages from lint, eliminating the need for frequent cleaning and ensuring sustained high efficiency.
• Intelligent Moisture Exhaust System: Each drying section features a moisture exhaust system with an adjustable damper, allowing for precise control of the temperature and humidity balance inside the chamber according to process requirements.

World-Class Brand Components:

• Precise Temperature Control: The temperature control system features German Baelz three-way valves and American Honeywell temperature controllers. For gas-heated models, it is equipped with Italian Sico burners, ensuring accurate and reliable

3. Stable Tensionless Exit Unit

• Tension-Free Guidance: A specially designed rubber ring conveyor belt, combined with a direct motor drive, ensures that the fabric exits the drying chamber without any tension, perfectly preserving its relaxed and fluffy state.
• Finished Fabric Plaiting: Equipped with a high-performance fabric plaiter that stacks the dried fabric neatly and evenly, ready for the next processing stage.