Global leading textile finishing solutions
Stenter Machine
Saving 25%
Energy
+ 30%
production capacity
- 90%
Defect rate
- 60%
Artificial
- Shaping
- Drying
- Heat Setting
- Coating
What is Stenter Machine ?
A stenter machine, also known as a stenter frame. It is a very important equipment in the textile finishing industry, which properly stretches fabric to its equally posed width, along with making it pass through a heated chamber. The fabric’s primary purpose is to impart dimensional stability, and apply treatments like heat setting, drying, and chemical finishes are applied to it in a controlled, uniform manner that enables the final product to be dimensionally stable, meeting specified quality determinants.
Is Your Textile Enterprise Facing These Challenges?
❌ Current Pain Points
-
❌
High electricity bills exceeding $150,000 annually
-
❌
Time-consuming product changeovers taking 30 minutes each
-
❌
Uneven coating with defect rates up to 15%
-
❌
Frequent equipment failures affecting delivery schedules
-
❌
Complex operations requiring skilled technicians
✅ Our Stenter Solutions
-
✅
Energy-saving technology → Save $75,000+ annually
-
✅
Recipe management → 3-minute quick changeovers
-
✅
Precision control → Defect rate reduced to under 1%
-
✅
Smart monitoring → Predictive maintenance
-
✅
One-touch operation → Easy for new operators
Your Benifits Of Our Stenter
Standard Configuration
Smart Systems
Core Technology
Infrared sensing + pneumatic clamping + PLC intelligent control
- Automatic fabric edge detection with edge alignment accuracy of ±2mm
- Overfeed adjustment range: -15% to +70%, adjustable directly via touchscreen
- 3-4 finger edge spreader made of high-temperature resistant Teflon material
- One-button start and one-button heating, greatly simplifying the operation process
- Equipped with main machine reverse function for easier and faster handling of abnormal fabrics
- Pneumatic edge clamping wheels + multi-brush automatic edge brushing
Suitable fabrics
Covers all types of fabrics: woven, knitted, and non-woven.
Precision Padding Unit
Core Technology
Hydraulic Deflection Roller + Variable Linear Pressure Control + Intelligent Protection
- Optional R-E-R and R-R-R dual configurations
- Shore hardness up to 100, compatible with various processes
- Maximum linear pressure 500N/cm, uniform pressure distribution
- Automatic liquid level control
Roller Diameter
Ø305mm / Ø355mm
Customer Value
多元加热系统
Core Technology
5 heating modes + intelligent switching control + energy-saving optimization
- Gas heating: Adjustable burner, adaptable to light and heavy fabrics.
- Medium-pressure steam heating: Finned tube + condensate recovery system, saving 15% energy under the same conditions compared to conventional systems.
- Electric heating: Voltage control, fast temperature response.
- One-button start and one-button temperature increase, greatly simplifying the operation process.
- Thermal oil heating: Proportional control valve, temperature stability ±1°C.
- Dual heating: Steam + gas combination, saving 15% energy.
Heat Exchanger
1500mm long finned
Customer Value
Compatible wit 100+ processes
Independent air circulation system
Core Technology
Independent upper and lower airflow + intelligent airflow ratio control + high-efficiency air duct structure
- Independent control of upper and lower fans, airflow ratio adjustable via touchscreen.
- Dedicated technology for single-sided airflow in textile applications.
- Online filter cleaning, no need for downtime maintenance.
- Composite insulation material, high-temperature resistant and highly efficient insulation.
- High-efficiency cabinet airflow structure: ensuring high output while maintaining low energy consumption.
Energy saving effect
Fan efficiency increase20%.
Customer Value
Ready to start your smart textile journey?
Contact our engineers now to get a free customized solution and detailed quote.
Core Technical Parameters
| Parameter | Technical Specification | Remarks |
|---|---|---|
| Working Width | 1200-4200 mm | Available in 50mm increments |
| Production Speed | 2-100 m/min | Inverter speed control |
| Fabric Weight | 100-500 gsm | Suitable for various fabric types |
| Max. Operating Temp. | 200 °C | Accuracy: ±1°C |
| Heating System | Various options | Natural gas burner, thermal oil, steam, or electric |
| Max. Linear Pressure | 500 N/cm | Uniform pressure distribution |
| Overfeed Adj. Range | -15% ~ +70% | Adjustable via touch screen |
| Chain System | PIN / CLIP / COMBI | Various configurations available |
Stenter Machine Cost
Investing in our setting machine is a wise financial decision with a short payback period. For example, the approximate costs of investing are:
1. Equipment purchase cost: $350,000; 2. Transportation and insurance costs: $42,850; 3. Installation and commissioning costs: $4,000; 4. Infrastructure modification costs (preparing the site for the new equipment, which may include ground reinforcement, power capacity increase, exhaust ducting, and heat source (natural gas/thermal oil) pipeline installation): $28,571; 5. Auxiliary equipment costs (e.g., exhaust gas treatment equipment (environmental requirements), heat recovery system, etc.): $23,076
Total investment cost = $409,927
How many years will it take to recover the investment?
If the old equipment’s annual gas/electricity cost is $514,285, our machine can save $100,000 in energy costs annually.
Labor cost savings: $28,571
The equipment offers precise control. For example, the annual value of processed fabric is $7,000,000. The old equipment had a defect rate of 3%, while the new equipment reduces it to 0.5%. Annual quality control cost savings: (3% – 0.5%) × $7,000,000 = $175,000
Equipment maintenance savings: $17,000
The new equipment improves product quality and efficiency, resulting in additional profits of $72,000.
Payback Period = Total Investment Cost / Average Annual Net Income = $409,927 / $392,571 = 1.25
The investment can be recovered in just over one year.
Stenter ROI Calculator
Zero-risk guarantee, Contact now!
Opportunity is scarce (reminder)
- The first 10 customers will receive free expert commissioning.
- Only 3 installation slots remain this month.
- Order now and production will begin in 6 months.
Zero-risk guarantee
- 3-year warranty on core components
- Compensation for production capacity shortfalls
- 24-hour technical support hotline